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  1. All Products
  2. Hats
  3. Fitted Hats

Custom Fitted Hats

Design personalized fitted hats with free & fast shipping

  • Fitted Hats

  • Trucker Hats

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Custom Fitted Hats That Fit Just Right

Custom fitted hats offer a sleek, structured look that never goes out of style. Whether you're building team apparel, planning a promo giveaway, or adding a personal touch to your brand, a well-designed fitted cap delivers on quality and comfort.

Made with durable materials and crafted for a clean, secure fit, these personalized hats are built for everyday wear. Your logo is added with professional embroidery or HD printing, giving each hat a polished finish that stands up over time.

Ordering is simple. Choose your preferred hat style and color, upload your design, and we’ll handle the rest. With low minimums, fast turnaround, and free shipping, it’s easy to get customized fitted hats that look great and feel even better.

Start designing today.

Customer Testimonials and Reviews

★★★★★
★★★★★

Great Quality and Customer Service

The hats were better than expected , the knitting was very good and to design. The communication throughout the buy was excellent.

Bill S.

Verified Review on Yotpo

★★★★★
★★★★★

Steven and Rush Order Tees are awesome!

Great customer service from Steven and team on our order of athletic shirts and hats. They worked with us on placement, pricing, and just provided excellent service across the board. We will continue to use Rush Order Tees whenever we need shirts in the future!

Maddie M.

Verified Review on Yotpo

★★★★★
★★★★★

This is our second purchase.

This is our second purchase. We love the hats we ordered. We’ll keep using you for our advertising needs. Thank you!

Naomi H.

Verified Review on Yotpo

★★★★★
★★★★★

Great job on the baseball

Great job on the baseball hats I ordered. Quick, professional, great quality!

Gregg K.

Verified Review on Yotpo

★★★★★
★★★★★

Great quality

Great quality

Lisa H.

Verified Review on Yotpo

★★★★★
★★★★★

Hats for my son's baseball team

Very nice hats very quick service very help full they walk you through the whole process

Jerry V.

Verified Review on Yotpo

Custom Fitted Hat FAQs

The cost for custom fitted hats depends on the number of hats needed, customization locations, and the type of personalization selected. Screen printing and embroidery are two standard methods, but costs can vary. Regardless of how you choose to customize your fitted hat, our volume pricing will reduce your per-hat cost. Lastly, our quote calculator can generate an accurate estimate to ensure that your custom fitted hat will meet your budget.

The minimum order size for custom fitted hats varies based on the hat and customization method. Screenprinting for custom fitted hats requires an order of at least 3 pieces, while embroidery orders require at least 10 business days.

To maintain your hat's quality, hand-wash it with mild soap and cold water, then air-dry it. Avoid using harsh detergents or machine washing.

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    Closure Type
    Fitted - 27
    Hook And Loop - 1
    Velcro - 1
    Features
    Structured - 27
    Curved Bill - 23
    6 Panel - 19
    Moisture Wicking - 11
    Contrast Color Details - 8
    Standard Bill - 6
    Anti-Microbial - 2
    5 Panel - 1
    Unstructured - 1
    Water Resistant - 1
    Price
    Moderate - 24
    Premium - 5
    Color
    Blue - 28
    Green - 26
    Brown - 25
    Black - 24
    Red - 18
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    Grey - 16
    Purple - 12
    White - 12
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    Tan - 7
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    Heather - 4
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    Type
    Hats - 29
    Fit
    Unisex - 23
    Youth - 1
    Material
    Composite - 9
    Poly-Spandex Blend - 7
    100% Polyester - 6
    Cotton/Spandex - 2
    Poly-Cotton Blend - 2
    100% Cotton - 1
    Cotton-Polyester-Spandex - 1
    Rayon/Poly-Rayon Blend - 1
    Tag
    Sewn-in - 1
    Decoration Method
    Embroidery - 29
    Printing - 29
    Size
    L/XL - 18
    S/M - 18
    M/L - 6
    2XL+ - 1
    XS - 1
    Minimum Quantity
    1 - 29
    Cut
    One Size - 2
    Brand
    New Era Apparel - 9
    Flexfit - 4
    Port Authority - 4
    Sport-Tek - 3
    Yupoong - 3
    NIKE - 2
    Ogio - 2
    TravisMathew - 1
    Under Armour - 1
    • front with design6477 FL fr

      Flexfit Tech Wool Baseball Hat

      • +1 colors
      ★★★★★
      ★★★★★

      13 reviews

      S/M - L/XL

      No Minimum

      $23.48 each for 50 items
    • front with design6277 22 fr

      Yupoong 6 Panel Hat

      ★★★★★
      ★★★★★

      12 reviews

      S/M - L/XL

      No Minimum

      $23.23 each for 50 items
    • front with design6511 48 fr

      Yupoong Trucker Hat

      • +19 colors
      ★★★★★
      ★★★★★

      5 reviews

      ONE SIZE

      No Minimum

      $22.58 each for 50 items
    • front with designYP180 19 fr

      Flexfit Delta X Structured Baseball Cap

      • +2 colors
      ★★★★★
      ★★★★★

      2 reviews

      S/M - L/XL

      No Minimum

      $25.50 each for 50 items
    • front with designNE1090 ff32 fr

      New Era Tech Mesh Cap

      ★★★★★
      ★★★★★

      2 reviews

      S/M - L/XL

      No Minimum

      $25.66 each for 50 items
    • front with designTM1MU426 6b fr

      TravisMathew Rad Flexback Cap

      ★★★★★
      ★★★★★

      2 reviews

      S/M - L/XL

      No Minimum

      $40.88 each for 50 items
    • front with designNKFD9718 9bea fr

      Nike Dri-Fit Stretch Mesh Sandwich Bill Cap

      ★★★★★
      ★★★★★

      2 reviews

      S/M - L/XL

      No Minimum

      $34.79 each for 50 items
    • front with designNE1020 b5d2 fr

      New Era Stretch Mesh Cap

      • +4 colors
      ★★★★★
      ★★★★★

      2 reviews

      S/M - L/XL

      No Minimum

      $24.64 each for 50 items
    • front with designC813 2bcb fr

      Port Authority Flexfit Cotton Twill Cap

      • +5 colors

      S/M - L/XL

      No Minimum

      $22.62 each for 50 items
    • front with design5511UP 64 fr

      Yupoong Flexfit Unipanel Cap

      • +7 colors

      L/XL - S/M

      No Minimum

      $23.87 each for 50 items
    • front with designNE201 c6cf fr

      New Era Adjustable Unstructured Cap

      ONE SIZE

      No Minimum

      $21.02 each for 50 items
    • front with designNE1000 78e7 fr

      New Era Structured Stretch Cotton Cap

      • +2 colors

      S/M - L/XL

      No Minimum

      $20.09 each for 50 items
    • front with design6100NU 75 fr

      Yupoong Flexfit NU Hat

      • +1 colors

      S/M - L/XL

      No Minimum

      $25.82 each for 50 items
    • front with design1376702 00 fr

      Under Armour Unisex Team Blitzing Cap

      S/M - 2XL

      No Minimum

      $45.27 each for 50 items
    • front with designNKFB6448 4c48 fr

      Nike Stretch-to-Fit Mesh Back Cap

      • +2 colors

      S/M - L/XL

      No Minimum

      $37.83 each for 50 items
    • front with designC302 1dae fr

      Port Authority Flexfit Melange Mesh Back Trucker Cap

      S/M - L/XL

      No Minimum

      $18.06 each for 50 items
    • front with designNE1091 bb65 fr

      New Era Tonal Camo Stretch Tech Mesh Cap

      S/M - L/XL

      No Minimum

      $26.67 each for 50 items
    • front with designSTC40 6201 fr

      Sport-Tek Flexfit Air Mesh Back Cap

      S/M - L/XL

      No Minimum

      $23.23 each for 50 items
    • front with designC938 a0b4 fr

      Port Authority Flexfit Delta Cap

      S/M - L/XL

      No Minimum

      $28.09 each for 50 items
    • front with designC812 acc9 fr

      Port Authority Flexfit Mesh Back Cap

      • +7 colors

      S/M - L/XL

      No Minimum

      $21.00 each for 50 items
    1